Staying Ahead of the Industry: PCI Exceptional Precast Practices Program

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Mid-States Concrete Industries is one of only seven producers in the nation to be part of the PCI Exceptional Precast Practices Program in 2017-2018.  The program focuses on continuous improvement, strives to improve efficiency, and provide client value while placing safety and environmental responsibility at the forefront of business.

Producers that participate in the EPP Program may be described as follows:

  • The firm is professionally managed and reliable

  • Uses the latest tools and techniques

  • Participates in the PCI QA program

  • It has established processed and predictable results

  • It is seeking continuous improvement

  • It strives to improve efficiency and provide client value

  • Takes safety seriously

  • Takes environmental responsibility seriously

~ Information courtesy of PCI.

Innovative Graphic Concrete

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In an effort to offer Customers the latest innovations in precast, the Mid-States Concrete Industries team has spent the past several months studying and testing the use of graphic concrete.

Graphic concrete enables durable patterns and images to be produced on precast surfaces through the use of a membrane with a surface retarder.  Concrete is cast on the membrane and when the retarder is washed away, the image is revealed.  Mid-States has partnered with Graphic Concrete LTD to learn more about this exciting new tool, so we can offer it to you.

Graphic Concrete has been used in more than 600 projects in 25 countries around the world by numerous architectural offices and concrete element factories.  Mid-States has used graphic concrete to cast our own logo into the new water reclamation center at our plant.  We have also experimented with how we could incorporate it into some of the projects we are currently involved with.

If you are interested in more information about graphic concrete, please contact sales@msprecast.com.

St. Augustine Preparatory Academy

Our mission is to build meaningful buildings in which to live, work and play. These are not just words to us, but an opportunity to impact people in an amazing way. We are extremely grateful to have been part of building St. Augustine Preparatory Academy in Milwaukee.

Mid-States was excited to partner on this project, and provided 96 Wall Panels (32,136 square-feet), five precast columns, and 1,562 square feet of Hollowcore for the school’s natatorium and gymnasium.

St. Augustine Preparatory Academy is a K4-12 non-denominational Christian school on Milwaukee’s south side. The school is a student-centered environment where young learners take ownership of their education not only in academics, but also physical health, creativity, and faith. The school’s vision statement is: “St. Augustine Preparatory Academy develops students to be tomorrow’s leaders. They will be known by their strength of character, courage, intellect, impactful contributions and their faith.”

The Ramirez Family Foundation supplied $43 million of the $53 million cost and is subsidizing students’ tuition at the private school. The 192,454 square-foot school was developed around a 5.6-acre parcel. The athletics facilities are open to the community and include a 1,000-seat gymnasium, a turf athletic field and running track on the 12-acre property, as well as a competition natatorium housing a competition-sized pool. St. Augustine is also home to an in-school health clinic.

The school’s curriculum is based on curriculums from successful schools across the country and sets high expectations for every student. It aims to be one of the highest performing urban schools in the country. St. Augustine Preparatory Academy just completed its first school year in 2017-18.

Project Partners:
   •  Owner: Achieving Educational Excellence Inc.
   •  GC: VJS Construction Services
   •  Architect: Korb & Associates Inc.
   •  EOR: Graef

Proud Partner of the Ronald McDonald House Madison Addition

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Our mission is to build meaningful buildings in which to live, work and play. These are not just words to us, but an opportunity to impact people in an amazing way. We are extremely humbled and grateful to be able to work on the addition of Ronald McDonald House in Madison.

Without the services of Ronald McDonald House, families would be forced to choose between being with their child and incurring the financial burden and emotional toll of being away from home or not being close to their child. The Ronald McDonald House helps families stay together while away from home during some of the hardest times they will ever face. This addition will allow Ronald McDonald House to help even more families.

As Madison’s medical care has become increasingly sought-after, Ronald McDonald House Madison has seen an increase in need for its services. Last year, there were 461 night stays Ronald McDonald House Madison was not able to accommodate. Founded in 1993, Ronald McDonald House Madison has housed more than 26,000 families since it opened.

The Ronald McDonald House expansion will increase square footage from 17,600 to 32,000 and will provide an additional 13 guest rooms. The project will also include landscaped green space; expanded indoor and outdoor play areas; remodeled common areas and an improved kitchen and dining room; added underground and surface parking; more convenient guest access and improved entry security system; and a quiet room where guests and visitors can gather privately.

We are so proud to be part of this project. Precast on the addition includes nearly 9,000 square feet of hollowcore and solid slabs, 10 columns and 18 beams. The precast will be used for the underground parking area and to create the podium for the addition.

Energy Conservation with Precast

Americans spend almost 90% of their time inside buildings. According to the U.S. Energy Information Administration, more than 2⁄3 of the electricity generated and more than 1⁄3 of the total energy (including fossil fuels and electricity) in the U.S. are used to heat, cool, and operate buildings. Significant energy could be saved if all buildings, including current building stock, were built to, or exceeded minimum national energy code standards. Saving energy will result in fewer power plants and natural resources being used to provide electricity and natural gas. It also means fewer emissions to the atmosphere. Emissions have been attributed to smog, acid rain, and global climate change.

Energy codes provide minimum building requirements that are intended to reduce energy consumption. The U.S. Energy Conservation and Production Act (ECPA) requires that each state certify that it has a commercial building code that meets or exceeds ANSI/ASHRAE/IES Standard 90.1.1 When subsequent versions of 90.1 are published, the Department of Energy determines whether these more-recent versions meet the requirements of ECPA. The most-recent version of the standard was published in 2013 and has been determined to meet the provisions of ECPA. The International Energy Conservation Code (IECC) allows Standard 90.1 as a compliance path and also generally complies with ECPA. The most recent version of the IECC is 2015. In this sense, “commercial” means all buildings that are not low-rise residential (three stories or less above grade). This includes office, industrial, warehouse, school, religious, dormitories, and high-rise residential buildings. Some states implement codes similar to ASHRAE Standard 90.1 and some have other codes or no codes. The status of energy codes by states is available from the Building Codes Assistance Project (BCAP). Building to minimum energy codes is a cost-effective method of saving energy. The designer is not constrained in aesthetic expression in applying the range of available high-performance building systems to meet the performance criteria of ASHRAE 90.1 or the IECC.

Sustainability or green building programs such as LEED™, 4 Green Globes, or EnergyStar encourage energy savings beyond minimum code requirements. The energy saved is a cost savings to the building owner through lower monthly utility bills and smaller, and thus less expensive, heating, ventilating, and air-conditioning (HVAC) equipment. Less energy use also means fewer emissions to the atmosphere from fossil fuel power plants. Some government programs offer tax incentives for energy-saving features. Other programs offer reduced mortgage rates. The EnergyStar program offers simple computer programs to determine the utility savings and lease upgrades associated with energy saving upgrades. Sustainable buildings often have features that have been shown to increase worker productivity, decrease absenteeism, and increase student test scores in schools.

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The planned design of an energy-conserving or sustainable building requires the architect’s understanding of the effects of design decisions on energy performance. More than half of the true total costs incurred during the economic life of a building may be attributable to operating and energy costs. An integrated design approach considers how the walls interact with the building and its HVAC system. Using this approach early in the design phase helps optimize initial building costs and reduce long-term heating and cooling energy costs. This integrated design approach is recommended for cost-effective, energy efficient, sustainable buildings.

Precast concrete wall panels have many built-in advantages when it comes to saving energy and protecting the building from the environment. Their versatility leads to unique solutions for many energy conservation problems. The relative importance of particular design strategies for any given building depends to a large extent on its location and climate. For instance, buildings in northern, heating-season-dominated climates are designed differently than those in southern, cooling-season-dominated climates.

Several factors influence the actual energy performance of the building envelope. Some of these are recognized in energy codes and sustainability programs because they are relatively easy to quantify. Others are more complex and are left to the discretion of the designer.

Much of the information and design criteria that follow are taken from or derived from the ASHRAE Handbook: Fundamentals and the ANSI/ASHRAE/IES Standard 90.1. It is important to note that all design criteria are not given, and the criteria used may change from time to time as the ASHRAE Handbook and Standard are revised. It is therefore essential to consult the applicable codes and revised references for the specific values and procedures that govern in a particular area when designing the energy conservation systems of a particular structure.

~Information courtesy of PCI.