Precast Saves Money

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A variety of cost calculations are required on every project to determine what design approaches will generate the most advantages and allow budgets to be allocated most efficiently. Initial, in-ground costs are the most obvious expenses, but hidden and longer-term costs are becoming more significant as owners and designers study the budget impact of various specification choices.

The key to finding the most efficient design is to realize that every system and decision impacts others. The goal is to ensure all products and systems work together without creating redundancy or inefficiencies.

Spending more of the budget to add insulation and other energy efficiencies, for instance, may allow the installation of smaller HVAC equipment that will save equipment expenditures.

Because of precast concrete’s tightly controlled and shorter production process, costs can be more accurately estimated earlier in the process. Parallel effort by precast engineering ensures estimates remain stable, assuring the contractor, owner, and design team that the budget is sound.

Using a design and materials that enclose the building quickly avoids winter slow downs and gets crews inside quicker, bringing the project on-line faster so revenues can be generated quicker.

Maintenance needs throughout the building's life also must be considered. These expenses come from the operating budget rather than the construction budget, so they sometimes have not been considered when evaluating the building's cost.

Durability, such that a building does not need to have its exterior refurbished or possibly replaced in 20 years, also has become more of a consideration. The entire life-cycle costs of a project are being determined, and each material choice must justify its value today, tomorrow and many years from now.

~ Information provided courtesy of PCI.

Precast Concrete Reduces Risk

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Precasters can be a single-source supplier for the total building solution. Using an integrated team approach, precasters can work closely with the design team providing engineering and technical support. The design team can make changes or adapt the design with less risk, fewer coordination issues because of a reduction of trades, while keeping costs to a minimum.

Precast concrete is sometimes viewed as a riskier form of construction by design professionals because it requires an early commitment during the design phase and some architects are unfamiliar with how precast buildings are designed and constructed. In reality, precast concrete construction is an inherently less risky form of construction for both owners and architects:

Budget and Schedule Compliance
For the owner and design professional, budget risk is one of the most significant factors they face in meeting the building’s program and aesthetic needs. Because precast is a plant-built product, precast producers can make schedule and cost assessments in the late schematic and preliminary design phases to help design professionals assess budget compliance. Total precast (where precast concrete components are used for both the structure and enclosure of the facility) can represent the dominant portion of the construction budget. When the intricacy of the exterior wall panels can be tied down early in the project, precasters can estimate fabrication and erection costs with a high degree of accuracy.

Detailing Risk Reduction
Building façades are often composed of multiple products with varying degrees of expansion and contraction. Even the best architectural documents can suffer from poor coordination and improper installation in the field, causing the design professional lost time in coordination and problem resolution, as well as potential liability if the products are installed improperly. Precast concrete allows the creation of multi-part façades without these detailing risks. Precast can affordably mimic most exterior finishes with a limitless variety of appearances.

Winter Conditions
Precast concrete is plant-produced and trucked to the jobsite when needed. Unlike poured-in-place concrete, masonry, or exterior insulation systems, the product can be installed in cold (or even freezing) weather, eliminating the cold-weather procedure delays, general conditions claims, and potential change orders associated with other products.

~ Information provided courtesy of PCI.