Precast Wall Panels Enhance Hononegah High School Field House

Following the collapse of the Hononegah High School athletic dome and the passing of a nearly $18 million referendum, Hononegah High School now boasts a state-of-the-art athletic facility.

The roughly 90,000 square foot, two-story field house includes a 200-meter track plus pole vault, long jump, high jump, and shot put; seating for 2,500 spectators; competition courts for basketball and volleyball; three synthetic flooring practice courts; two batting cages; fitness center; multi-lane synthetic turf field for strength and agility training; and multi-purpose room. A grand opening was held in April 2019.

Mid-States Concrete representatives thought precast was a good fit for the project for both the speed of construction and the finishes that we could produce on the exterior face of the panels with the thin brick that was used, which needed to match the existing facility.

“It enhanced the field house by the clean finishes on the inside face of the panels, which allowed them to paint the inside,” said Troy Yaun, Preconstruction. “The panels were also designed as load bearing panels for the large roof trusses that had long clear spans.”

The Mid-States production team manufactured the 12” thick, 12’ wide and 42’ tall panels on our steel form beds. Doors and windows are framed out with wood blocking and chamfer strips creating a clean edge. The thin brick is laid into a form liner and then the exterior concrete wythe is poured. Then a layer of insulation is placed over that wythe with another wythe of concrete poured over the top of the insulation. This is called a sandwich panel and it provided the desired thermal efficiency and sound absorption, while also requiring very little future maintenance.

According to Senior Project Manager Toby Bennett, integral color on the non-brick panels eliminated the need for later staining and the cast-in brick eliminated the need for a secondary crew of masons to install in the field, decreasing the amount of trades needed on the jobsite.

“The final finish was exceptional,” Bennett said. “And it met the requirements that the owner was looking for.”

This project was particularly special for Mid-States to work on because the school is right down the road from our plant and a number of our families have had children in the school district over the years.

“I enjoyed working on this project because both my kids graduated from Hononegah High School and I know a lot of people in the district and administration,” Yaun said.

Hononegah High School will enjoy all the long-term benefits of using precast concrete, including energy efficiency, strong durability, storm resistance, functional resilience, long service life, and so much more.

“It is used by our PE classes,” said Athletic Director Steven Cofoid. “All levels of basketball and volleyball (boys and girls) use the main field house wood floor court for their home games. Wrestling uses it as well for their big meets. All other athletic teams use the facility for practices.”

One of the best things about the field house is that the school rarely has to have teams practicing past 8 pm and there is plenty of space for both athletes and spectators.

“It has allowed our athletes to train in a state-of-the-art facility,” Cofoid said. “We are able to meet the practice needs of more teams in a timely manner.”

Cofoid added that most people are in awe the first time they come into the field house and are proud to call the new facility home.

Precast Components:
188 Wall Panels (52,900 square feet)

Project Partners:
Construction Manager: Ringland-Johnson Construction
Architect: DLA Architects
EOR: Pease Borst & Associates

Visit us at AIA Iowa Convention

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This year’s in-person AIA Iowa Convention is slated for Thursday, September 23 and Friday, September 24 at the Iowa Events Center in Des Moines, Iowa. Please stop by Booth 58 to see Troy Yaun and Colin Jones of our Preconstruction Team! They’ll be giving away some bottle opener/flashlight keychains, water bottles, level pens, tote bags… and some serious precast knowledge.

Learn about new products and services from representatives of the region’s leading manufacturers and suppliers of design and construction industry products and services. This year’s theme is ENERGY.

Design teams are such an important part of the success of any project. It is a privilege to partner with some of the best around. We look forward to seeing you there and learning about your latest projects.

Precast Solution for Mixed-Use Structures

The resort-type residential units of the Treysta on the Water complex required a solution that could provide durability and fire resistance for their parking levels. Precast was chosen because it inherently provides fire separation between the parki…

The resort-type residential units of the Treysta on the Water complex required a solution that could provide durability and fire resistance for their parking levels. Precast was chosen because it inherently provides fire separation between the parking levels and commercial/residential spaces and was also able to be built quickly to meet the project’s scheduled.

By PCI of Illinois/Wisconsin

High performance precast concrete envelopes and structural systems are used for all types of mixed-use projects and provide the aesthetic and structural versatility needed to make them successful.

Mixed-Use structures are unique because they are designed to combine multiple facilities into one structure. This means that the collective needs in those facilities need to be met in one building, which often includes:

  • Blending multiple facilities such as offices, residences, retail, parking, entertainment, etc. into one cohesive design.

  • Following building code requirements, which can include sustainability goals, local/state guidelines, and LEED requirements.

  • Creating a building that meets the client’s aesthetic goals, which might include blending into the surroundings or creating an attention-grabbing design that stands out.

Precast meets the needs that come with designing mixed-use structures and provides additional benefits to building owners as well.

When combining multiple facilities into one structure, some design requirements might be conflicting. This includes such things as having an unconditioned space for a parking garage that sits below a residential unit with consideration for potential noise pollution. Precast is able to take these design requirements and integrate them into one facility that meets the needs of one space without sacrificing the requirements of another.

Precast is designed to meet building code requirements without sacrificing aesthetics. Precast is inherently fire resistant and also provides energy efficiency without having to modify much of its base design. If a project has unique requirements such as local or historical guidelines, precast is flexible enough to be designed to satisfy those needs.

Precast is also able to meet the aesthetic needs that mixed-use structures can have. Whether a building needs to blend in or stand out, the architectural variety of precast means it can satisfy these goals. Formliners can be used to create unique shapes while stains, paints, and aggregates can be added for additional effect. Precast can be manufactured to match the look of existing materials that may either be hard to obtain or no longer in production.

Additional benefits precast provides to mixed-use projects includes accelerated schedules, ability to be erected in tight urban environments, and consistent quality control. Because precast is produced offsite, any issues are solved before the precast components make it to the jobsite. The precast is also able to be shipped directly to the project site when needed, rather than being cast on the site, meaning precast components take up less space for tight project sites and can be delivered and erected in less time.

From creating open floor plates for retail and office space, to the aesthetic versatility to make a parking structure blend in with the surrounding environment, to providing passive fire protection, precast is the right choice for mixed-use structures.